PRANESH KUMAR R
Mechanical Design Engineer | EV Product Development
Bengaluru, IN · experienced professional
About
Mechanical Design Engineer with over 3 years of experience in automotive and EV product development, specializing in busbar design and electrical connectors.
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Experience
- Design EngineerAptiv Connection SystemsOct 2023 – Present · Chennai
Routed and optimized high-voltage busbar layouts for EV battery packs, ensuring minimal electrical resistance, thermal efficiency & safety compliance. Integrated busbar designs with battery modules and vehicle architecture through cross-functional collaboration.
Education
- Government College of TechnologyMaster's · Engineering Design2022–2023 · 7.6
- SVS College of EngineeringBachelor's · Mechanical Engineering2017–2021 · 7.56
Skills
busbar design
DFMA
GD&T
DFMEA
CAD/CAE tools
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thermal analysis
Structural Analysis
mechanical design
Projects
- BEV fuse box enclosures
Developed BEV fuse box enclosures and performed structural and thermal FEA to ensure minimal temperature rise under continuous current.
- Automotive fiber-optic connector concept
Automotive fiber-optic connector concept compliant with ISO standards for high-vibration environments.
- HV busbar routing for FORD vehicles
HV busbar routing for FORD vehicles with creepage & clearance compliance, including plastic covers and vibration-reducing holders.
Certifications
- Design Thinking for Innovation
- Art of Implementing PLM Solutions
- Battery Technologies
- Machine Learning with PythonIBM
- Product ManagementIBM