50 Interview Questions for Electric Vehicle Industry — With Answer Pointers
Comprehensive question bank for EV interviews — technical, behavioural, and company-fit — across battery, motor, charging, software and product roles.
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This is a comprehensive question bank covering technical fundamentals, role-specific deep dives and behavioural questions you'll encounter at every Indian EV company. Use it for last-week prep — go through every block, write your own 30-second answer for each, and rehearse out loud.
Battery — 10 questions
- Explain the difference between LFP and NMC chemistries.
- What's the SEI layer and why does it matter for cycle life?
- How would you size a 60-kWh pack for a 4W EV?
- What's thermal runaway and how do you prevent propagation?
- Walk through AIS 156 propagation test requirements.
- What's the role of formation cycling in cell manufacturing?
- Explain SOC, SOH and SOP — and how a BMS computes each.
- What's the trade-off between energy density and safety?
- How does silicon-graphite anode improve over pure graphite?
- What's the typical pack cost split between cells, BMS, thermal and enclosure?
Motor & power electronics — 10 questions
- Compare PMSM, induction and switched-reluctance motors for EVs.
- What's FOC and why is it the dominant control strategy?
- Why use SiC over Si for traction inverters?
- What's field weakening and when is it active?
- How do you size DC-link capacitance?
- What's MTPA and why does it matter?
- Explain gate-driver dead-time and ringing.
- What's the difference between sensored and sensorless control?
- How do you mitigate EMI in a 75-kHz switching inverter?
- Walk through inverter efficiency at low vs high torque.
Charging — 8 questions
- What's the difference between CCS-2, CHAdeMO and MCS?
- Explain how OCPP 1.6 differs from 2.0.1.
- What does ISO 15118 plug-and-charge enable?
- Walk through the AC charging sequence from EV to charger.
- What's the role of a CMS in a charging network?
- How do you size a DC fast charger for a fleet depot?
- Explain V2G architecture at hardware + software level.
- What are the safety interlocks in a public DC charger?
Software & systems — 10 questions
- Explain AUTOSAR Classic architecture.
- What's ISO 26262 and the ASIL classification?
- Walk through a CAN frame structure.
- How would you design an OTA flow that survives a half-flashed update?
- What's ASPICE compliance?
- Explain a Kalman filter in the BMS state-estimation context.
- How do you partition safety-relevant code from non-safety?
- What's UDS and how is it used in service?
- Describe a HIL test setup.
- What's MISRA-C and why does it matter?
Behavioural — 12 questions
- Why EV? Why now?
- Why this specific company?
- Tell me about a project you led end-to-end.
- Tell me about a time you failed and what you learned.
- Describe a conflict with a manager and how you resolved it.
- How do you handle ambiguous requirements?
- Walk me through a difficult technical decision you made.
- How do you stay current with EV industry developments?
- What's your view on India's EV trajectory over the next 5 years?
- What's a strong opinion you hold loosely about EVs?
- Tell me about a time you had to learn something fast.
- Where do you see yourself in 5 years?
Where to go from here
Pick the 20 most relevant questions for your specific role and rehearse 60-second answers for each. Time yourself — most candidates over-explain. Tight, concrete answers beat long-winded ones every time.
Make this real: create a free emobility.careers account to match with EV jobs, see live salary medians and unlock 200+ JD templates. Want hands-on training? Check out the AICTE-approved EV programs at DIYguru — the largest EV academy in India with placement support across OEMs, charging operators and Tier-1 suppliers.