EV Crash Safety Engineer
Designs and validates vehicle-level crash performance with battery pack integrity.
Salary band · India
₹22L – ₹48L
Median ₹32L
Experience
5–12 yrs
Senior (6-10 yr)
Hiring outlook
High
Role overview
EV crash engineers protect both the occupant and the battery — pack rupture during a crash is the worst-case failure. The role spans CAE crash simulation (LS-DYNA / PAM-CRASH), sled testing, and full-vehicle crash certification.
Key skills
Tools & software
Responsibilities
- Own line balancing, takt-time and OEE for the assigned cell / module / pack / vehicle line.
- Drive lean and Six Sigma initiatives — VSM, Kaizen, 5S — to remove the top three losses each quarter.
- Lead PFMEA, control-plan and SOP authoring; train operators on new procedures.
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Requirements
- BE / BTech in Mechanical, Production, Electrical or Industrial Engineering.
- Proven track record on lean / TPM / Six Sigma deployments.
- Hands-on understanding of high-voltage battery / EV powertrain assembly safety.
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Typical employers
Industries
Reports to: Plant Operations Manager
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