EV Field Failure Analysis Engineer
Investigates field returns — battery, motor, electronics — and feeds findings back to engineering.
Salary band · India
₹12L – ₹28L
Median ₹18L
Experience
3–9 yrs
Mid (3-6 yr)
Hiring outlook
High
Role overview
FFA engineers tear down failed parts in a lab, identify root cause, and partner with engineering on permanent corrective action. The role is the cleanest demonstration of how customer experience flows back into design.
Key skills
Tools & software
Responsibilities
- Own line balancing, takt-time and OEE for the assigned cell / module / pack / vehicle line.
- Drive lean and Six Sigma initiatives — VSM, Kaizen, 5S — to remove the top three losses each quarter.
- Lead PFMEA, control-plan and SOP authoring; train operators on new procedures.
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Requirements
- BE / BTech in Mechanical, Production, Electrical or Industrial Engineering.
- Proven track record on lean / TPM / Six Sigma deployments.
- Hands-on understanding of high-voltage battery / EV powertrain assembly safety.
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Typical employers
Industries
Reports to: Plant Operations Manager
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