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Blue-collarEntry (0-1 yr)ManufacturingVehicle EngineeringHigh demand

EV Wire Harness Assembler

Builds high- and low-voltage wire harnesses for EVs — cutting, crimping, taping and routing per the harness drawing.

Salary band · India

₹2.4L – ₹4.5L

Median ₹3.2L

Experience

04 yrs

Entry (0-1 yr)

Hiring outlook

High

Role overview

HV harnesses on an EV are unforgiving — wrong crimp, wrong sleeve or a single nicked strand can fail a hi-pot test and stop the line. Operators work on harness boards, follow colour-coded routing diagrams, and crimp connectors with calibrated dies. EV harness work pays a ~15% premium over conventional auto harness work because of the HV component.

Key skills

Harness assemblyCrimpingHV connectorsRouting per drawingHi-pot prepHeat-shrink application

Tools & software

Pneumatic and electric torque wrenchesBar-code scannerAndon systemStation-specific jigs / fixtures

Responsibilities

  • Operate the assigned station per the documented SOP and takt-time.
  • Perform first-piece, mid-shift and last-piece quality checks and log them in the shift register.
  • Follow 5S and PPE discipline rigorously; never bypass an interlock or safety device.

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Requirements

  • ITI / Diploma in a relevant trade (Mechanical / Electrical / Fitter / Welder).
  • Basic literacy in English / Hindi to read SOPs and safety bulletins.
  • Ability to stand for full shifts and work in a three-shift rotation.

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Typical employers

MothersonYazaki IndiaLear IndiaSumitomo Wiring Systems

Industries

Tier-1 wiring harness supplierEV OEM

Reports to: Team Leader

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